Sand Casting Services
Automated Sand Casting for High-Volume Production
Since opening for business, Erie Bronze and Aluminum has maintained a steadfast reputation across several industries for being a leader in brass and bronze sand casting services. From helping clients find the correct alloy to deliver optimal performance characteristics in challenging conditions to delivering premier customer service, Erie Bronze is well-positioned to support both low-volume and high-volume production runs of tight-tolerance castings. With the recent addition of the DISA Match 20/24 Automated Green Sand Molding equipment and an expanding knowledge of advanced alloys and industry standards, the experts at Erie Bronze are ready to apply their superior sand casting services to your upcoming casting projects.
Automated Sand Casting Services, The DISA Match Advantage
At Erie Bronze and Aluminum, our sand casting services are supported and strengthened by our advanced DISA Match 20/24 molding technology that offers incredible precision on complex castings and high repeatability. This horizontal matchplate system produced near-net-shape castings with exceptionally tight tolerances, superior surface finishes, and consistent dimensional accuracy. Used consistently in our work producing pump housings, valve bodies, brackets, manifolds, and many other industrial or automotive parts, this technology expedites cycle times without compromising quality or consistency. Our DISA Match system has helped us reduce tooling costs while delivering reliable high-volume capabilities for bronze, brass, and other alloy castings.
Advantages of Sand Casting Services
Choosing Erie Bronze and Aluminum as your partner for sand casting services offers several advantages and unmatched versatility. Sand casting in itself is an extremely flexible manufacturing process that allows for a wide range of part dimensions and geometries. The process also supports a broad selection of alloys and is cost-effective for prototyping, short-run, and long-run production cycles. Sand casting can create intricate internal passages or recessed areas, uniform wall thicknesses, and near-net-shape parts with a minimal need for post-casting machining services.
Through this process, Erie Bronze can scale production efficiently and maintain strong dimensional integrity while also expediting lead times. When combined with the advanced capabilities of the DISA Match system, Erie Bronze offers customers access to reliable and repeatable casting services suitable for industrial, automotive, petrochemical, heavy-machinery, and other applications.
Industries Relying on Erie Bronze for Sand Casting
Throughout its 100 years of business, Erie Bronze has supported innumerable industries with superior sand casting services that deliver quality, durability, and precision. As an ITAR-certified foundry, we produce aluminum castings for U.S. government projects, Naval sea systems and marine vessels, aircraft launching equipment, and other mission-critical equipment. Additional work also includes considerable castings for the petrochemical production industry, plumbing infrastructure, and an extensive variety of aluminum tubes and rings used to produce labyrinth seals, bearings, and bearing housings, including custom-dimension parts or components.
Sand Casting Services for Complex Part Designs
Using sand casting to produce parts with complex designs is cost-effective and can meet all requisite standards and specifications. This includes parts or components with challenging features like recessed areas, undercuts, cavities, and other intricate shapes, angles, and edges. The moldable nature of green sand allows Erie Bronze to form detailed internal features using cores, producing parts with consistent wall thickness and accuracy that would be difficult or cost-prohibitive to manufacture with alternative methods like subtractive machining.
Choose Erie Bronze & Aluminum as Your Partner for Sand Casting Services
Erie Bronze & Aluminum offers free quotes on any projects that require sand casting services, from simple brass or bronze valves to control fluid flow to more advanced projects with tight tolerances and complex designs. Contact us today to discuss our custom casting capabilities and let our experience, advanced equipment, and knowledgeable staff support your demands for superior cast parts and components.
Applications for Sand Casting
Throughout its 100 years of business, Erie Bronze has supported innumerable industries with superior sand casting services that deliver quality, durability, and precision. As an ITAR-certified foundry, we produce aluminum castings for U.S. government projects, Naval sea systems and marine vessels, aircraft launching equipment, and other mission-critical equipment. Additional work also includes considerable castings for the petrochemical production industry, plumbing infrastructure, and an extensive variety of aluminum tubes and rings used to produce labyrinth seals, bearings, and bearing housings, including custom-dimension parts or components.
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