We are a green sand casting foundry that specializes in non-leaded bronze alloys for a variety of different industrial applications. Green sand molding is an efficient method for creating close to near net shape metal parts and is typically the least expensive of all the casting processes, including die casting and investment casting.
Molding
Automated Molding Line
- Bronze sand castings ranging from 3 to 150 pounds
- 26 x 26 flask size
Cope Drag Molding Line
- Large bronze sand castings up to 500 pounds
- Up to 36 x 36 flask size
Melting
- Six electric furnaces
- Furnace sizes range from 1000 to 2000 pounds in melting capacity
- Technology to work with you to pour or develop non-leaded copper based alloys
Finishing
- All castings are cut off, ground, and blasted in our cleaning department
- For orders requiring physical properties, separate test bars are poured along with the castings. The test bars are machined and pulled at our in-house lab
- Orders requiring heat treatment, LPI, X-ray or machining are sent to qualified outside sources
- Parts are packaged per customer's specifications
Aluminum Tubes Rings
Our aluminum tubes and rings are supplied rough machined in various lengths and diameters, customized to meet your specific dimensional needs. Heat treat is available to the T5 or T101 conditions. There is no minimum quantity; you can order 1 to 100 or more pieces in any size!
| Aluminum Tube Sizes (in) | |
|---|---|
| Max Finished OD | Max Length |
| 3.5" to 6.0" | 13.0" |
| 6.0" to 17.5" | 16.0" |
| 17.5" to 19.0" | 13.0" |
| 19.0" to 21.0" | 12.5" |
| 21.0" to 27.0" | 7.0" |
| 27.0" to 31.0" | 5.0" |
| Aluminum Tube Sizes (mm) | |
|---|---|
| Max Finished OD | Max Length |
| 88.9mm to 152.4mm | 330.2mm |
| 152.4mm to 444.5mm | 406.4mm |
| 444.5mm to 482.6mm | 330.2mm |
| 482.6mm to 533.4mm | 317.5mm |
| 533.4mm to 685.8mm | 177.8mm |
| 685.8mm to 787.4mm | 127.0mm |
Consult our sales department for pricing
Certification Options
We offer three options for your certification needs.
- Certificate of Conformity: Your certification will the show chemical ranges of the required specification and a statement that the castings you receive conform to that specification. This option will not report the actual chemical results.
- Chemical Certification: Certifies that your castings meet the required chemical specification. Your certification will show the actual chemical results, taken from each heat of material.
- Chemical Physical Certification: Certifies that your castings meet both the chemical specification and the required physical properties. Your certification will show the actual chemistry and the physical property results from each heat of material as tested by our in-house laboratory.
